Phillips 66 Green Hydrogen: 1 UK Project with VPI Energy, a 139, 000 bpd Refinery Shutdown, and a Cautious 2025 Strategy
Phillips 66 Adoption Risks: Why Refiners Are Slow to Embrace Green Hydrogen Projects
In 2025, established refiners like Phillips 66 are adopting a strategically cautious “offtaker” stance toward green hydrogen, choosing to delay direct capital outlays for production in favor of partnership-led models that de-risk technology and infrastructure investment. This approach contrasts with the strategies of companies like Total Energies, which is advancing with joint ventures. The decision by Phillips 66 is driven by persistently high production costs, execution risks on large-scale projects, and a pragmatic focus on shareholder returns from core hydrocarbon assets.
The Cautious Offtaker Model
Phillips 66 is positioning itself as a potential future consumer of clean hydrogen rather than a producer, a strategy designed to sidestep the high upfront costs and technological uncertainties of the current market.
- This strategy is most evident in the company’s approach to decarbonizing its refineries, where it is identified as a key industrial player exploring clean hydrogen to reduce process emissions but has not committed its own capital to production facilities.
- The company’s posture reflects broader market conditions in 2025, where green hydrogen costs ranged from $2.70 to $11.90 per kilogram, far exceeding the cost of incumbent grey hydrogen ($1.50–$6.40/kg) and the U.S. Department of Energy’s 2031 target of $1.00/kg.
- By waiting for the market to mature, Phillips 66 preserves capital and maintains flexibility, allowing others to absorb the risks associated with early-stage technology and infrastructure development, a strategy also seen with peers like Marathon Petroleum.
De-Risking Through Asset Consolidation
While exploring decarbonization in Europe, Phillips 66‘s primary activity in the U.S. involved de-risking its portfolio by shedding complex assets in challenging regulatory markets.
- The company’s most significant U.S. project in 2025 was the phased shutdown of its 139, 000-barrel-per-day Los Angeles refinery, a strategic retreat from a market with stringent environmental regulations and operational complexities.
- This move, coupled with investments to consolidate its traditional midstream business, demonstrates a clear prioritization of its core hydrocarbon business over nascent green energy ventures in 2025.
| Hydrogen Type / Metric⇅ | Market Segment⇅ | Cost / Investment Range⇅ | Unit⇅ | Time Period⇅ | Source⇅ |
|---|---|---|---|---|---|
| Green Hydrogen Production Cost | Green Hydrogen | 3.8 – 11.9 | USD/kg | 2025 | (PDF) Green hydrogen production and deployment – ResearchGate ↗ |
| Green Hydrogen Production Cost | Green Hydrogen | 4 – 6 | USD/kg | 2025 | Green Hydrogen and the Energy Transition: Hopes, Challenges … ↗ |
| Green Hydrogen Production Cost | Green Hydrogen | 2.7 – 3.7 | USD/kg | 2025 | Green hydrogen futures in LMICs: Opportunities for fertilizer and … ↗ |
| Grey Hydrogen Production Cost | Grey Hydrogen | 1.5 – 6.4 | USD/kg | 2025 | (PDF) Green hydrogen production and deployment – ResearchGate ↗ |
| Electrolyzer CAPEX | Green Hydrogen | 2,310 – 2,503 | EUR/kW | 2025 | [PDF] The European hydrogen market landscape ↗ |
| 45V Tax Credit Construction Deadline | Policy | December 31, 2027 | Date | 2025 | US Senate Extends 45V Clean Hydrogen Tax Credit Deadline ↗ |
Green Hydrogen Market Poised for Explosive 19x Growth by 2035
The Green Hydrogen Market is projected for explosive growth, expanding from $12.31 billion in 2025 to $231.32 billion by 2035. This nearly 19-fold increase indicates an annual growth rate exceeding 34% over the decade, signaling robust demand and investment.
(Source: Precedence Research — via Green Hydrogen Market Report 2025-2032 [300 Pages & 250 Tables])
$2.1 B in Capital, Phillips 66 Prioritizes Core Business Over Green Hydrogen
Analysis of Phillips 66‘s 2025 financial disclosures shows that capital allocation was heavily weighted toward its traditional refining and midstream segments, with no specified budget for green hydrogen projects. The company’s spending priorities underscore a deliberate strategy to maximize returns from its legacy assets while the economics of low-carbon alternatives remain uncertain. This approach differs from the investment strategies of Chevron, which has established a dedicated low-carbon fund.
Focus on Traditional Assets
The company’s investment decisions in 2025 reinforce its focus on optimizing its existing hydrocarbon value chain rather than diversifying into green hydrogen production.
- Phillips 66 acquired the remaining 50% stake in WRB Refining LP from Cenovus Energy, consolidating its ownership of the Wood River and Borger refineries and demonstrating a long-term commitment to its refining portfolio.
- The company also acquired Coastal Bend NGL assets, further bolstering its natural gas liquids midstream business, a core profit center. These acquisitions highlight a strategy of growth within its established areas of expertise.
- This capital discipline is consistent with a broader trend among some oil majors who pulled back from more speculative renewable energy investments in 2025 to focus on delivering shareholder returns through dividends and buybacks.
Table: Phillips 66 Capital Allocation and Strategic Moves (2025)
| Partner / Project | Time Frame | Details and Strategic Purpose | Source |
|---|---|---|---|
| WRB Refining LP Acquisition | Sep 2025 | Acquired remaining 50% interest from Cenovus Energy to gain full ownership of Wood River and Borger refineries. Purpose: Consolidate and strengthen core refining assets. | Phillips 66 |
| Los Angeles Refinery Shutdown | Aug 2025 | Began the phased shutdown of its 139, 000 bpd refinery in the Los Angeles area. Purpose: Strategic retreat from a challenging regulatory market and portfolio optimization. | Reuters |
| Coastal Bend NGL Acquisition | 2025 | Acquired pipeline and storage assets. Purpose: Strengthen the company’s NGL midstream business and integrate with existing infrastructure. | SEC |
| Date⇅ | Investment⇅ | Market Segment⇅ | Location⇅ | Details / Capacity⇅ | Source⇅ |
|---|---|---|---|---|---|
| Dec 31, 2025 | Coastal Bend Assets Acquisition | NGL Midstream | Corpus Christi, Texas | Acquired two NGL fractionators with a combined processing capacity of 170,000 B/D as part of a strategy to enhance its wellhead-to-market value chain. | psx-20251231 ↗ |
| Sep 9, 2025 | WRB Refining LP Acquisition | Petroleum Refining | Entered into a definitive agreement to acquire the remaining 50% ownership interest in the WRB Refining LP joint venture, consolidating its control over the refining assets. | Phillips 66 announces agreement to purchase remaining interest in … ↗ |
Phillips 66 Partnership Strategy: VPI Energy, Humber Refinery and CCS
Phillips 66‘s entire 2025 hydrogen strategy hinges on a single, significant partnership with VPI Energy to explore decarbonization at its Humber Refinery in the United Kingdom. This project serves as the company’s sole testing ground for hydrogen integration, embodying a strategy that outsources capital risk and infrastructure development to third-party experts. Other international oil companies like Sinopec have also pursued partnership-heavy strategies, albeit with more direct investment.
Humber: A Model of Outsourced Risk
The Humber project allows Phillips 66 to explore hydrogen as a decarbonization tool without committing to the asset-heavy role of a hydrogen producer.
- The collaboration with VPI Energy is developing a plan for the Humber industrial region that incorporates hydrogen and carbon capture and storage (CCS) to abate emissions from the refinery.
- In 2025, the project advanced into negotiation stages, positioning Phillips 66 as a key industrial anchor whose future demand could catalyze the regional hydrogen hub.
- However, the project’s viability is subject to external factors, with reports in mid-2025 highlighting the risk of potential delays or cancellations affecting UK hydrogen projects, including one associated with a Phillips 66 refinery.
Table: Phillips 66 Key Hydrogen-Related Partnership (2025)
| Partner / Project | Time Frame | Details and Strategic Purpose | Source |
|---|---|---|---|
| VPI Energy / Humber Refinery Decarbonization | 2025 | Developing a plan incorporating hydrogen and CCS to abate emissions at the UK-based Humber Refinery. The project moved into negotiation stages in 2025. Purpose: Explore refinery decarbonization via a partnership model, positioning PSX as a potential hydrogen offtaker. | Cambridge Journal of Regions, Economy and Society |
| Date⇅ | Partner⇅ | Market Segment⇅ | Partnership Type⇅ | Key Details⇅ | Source⇅ |
|---|---|---|---|---|---|
| Sep 24, 2025 | VPI Energy | Hydrogen / Carbon Capture | Project Collaboration | Developing a 'rival CCS vision' for the Humber region that includes hydrogen to decarbonize Phillips 66's refinery. The project moved forward for negotiation in 2025. | State-orchestrated green path development? Industrial … ↗ |
| Jun 13, 2025 | United Airlines | Sustainable Aviation Fuel (SAF) | Supply Agreement | Agreement for Phillips 66 to supply SAF to United Airlines at Chicago O'Hare International Airport, demonstrating activity in the broader low-carbon fuels market. | Seth R. Belzley | Professionals – Holland & Knight ↗ |
| Feb 9, 2025 | Industrial Coalitions (with ExxonMobil, Chevron, PBF Energy) | Clean Hydrogen | Industry Collaboration | Phillips 66 is listed among major industrial companies exploring clean hydrogen as a replacement for traditional hydrogen to reduce process emissions in refining. | [PDF] Pathways to Commercial Liftoff: Industrial Decarbonization ↗ |
US vs. UK: Phillips 66 Geographic Strategy Reveals a Bifurcated Approach
In 2025, Phillips 66 executed a bifurcated geographic strategy that separates its decarbonization explorations from its core profit-generating activities. The company is engaging with the hydrogen economy in the UK, where industrial policy supports regional decarbonization hubs, while simultaneously consolidating its traditional fossil fuel portfolio and retreating from challenging markets in the United States. This contrasts with the domestic focus of players like China’s Petro China.
The UK’s Humber Industrial Cluster
The UK provides a favorable environment for Phillips 66 to test hydrogen integration with minimal capital exposure, leveraging government and partner support.
- The Humber region is one of the UK’s largest industrial clusters and a focal point for government-backed decarbonization initiatives, providing a collaborative ecosystem for projects involving hydrogen and CCS.
- By participating in the Humber Zero project network through its partnership with VPI Energy, Phillips 66 gains valuable experience and positions itself to benefit from shared infrastructure without bearing the full investment burden.
Consolidation and Retreat in the US
In its home market, Phillips 66‘s 2025 actions were defined by a consolidation of its most profitable assets and a withdrawal from less favorable operating environments.
- The decision to close the Los Angeles refinery was a direct response to California’s stringent regulatory environment and the high cost of operations, freeing up capital and management focus.
- Meanwhile, acquisitions to strengthen its refining position in the Midwest and its midstream NGL business demonstrate a clear strategy of doubling down on its core, high-return hydrocarbon businesses in the U.S. This strategy has parallels with the moves of its peer Conoco Phillips, which focused on LNG deals in 2025.
| Forecast Provider⇅ | Market Segment⇅ | 2025 Market Size ($B)⇅ | 2032 Forecast ($B)⇅ | 2033 Forecast ($B)⇅ | 2035 Forecast ($B)⇅ | CAGR (%)⇅ | Source⇅ |
|---|---|---|---|---|---|---|---|
| Emergen Research | Green Hydrogen | 12.31 | 95.99 * | 128.73 * | 231.51 | 34.10 | Green Hydrogen Market (2025-2035) – Emergen Research ↗ |
| MarketsandMarkets | Green Hydrogen | 2.79 | 74.81 | 119.70 * | 306.42 * | 60 | Green Hydrogen Market Report 2025-2032 ↗ |
| Grand View Research | Green Hydrogen | 1.10 | 9.07 * | 11.70 | 20.45 * | 32.20 | Green Hydrogen Market Size & Share report, 2026-2033 ↗ |
| Research and Markets | Green Hydrogen | 100-120 | 627.49 * | 815.73 * | 1378.58 * | 30 | Green Hydrogen Global Market Insights 2025 ↗ |
Green Hydrogen Costs, Phillips 66 Avoids Immature Production Technology
The prohibitive cost of green hydrogen production in 2025 is the central factor shaping Phillips 66‘s observant, non-investment stance. With green hydrogen prices remaining several times higher than grey hydrogen derived from natural gas, the economic case for large-scale, self-funded production by industrial users like refiners has not yet materialized. The company’s inaction indicates that policy incentives like the Section 45 V tax credit were not, by themselves, sufficient to trigger a major strategic shift.
The Economic Barrier to Entry
The cost disparity between green and grey hydrogen remains a fundamental obstacle to widespread adoption in refining.
- In 2025, the levelized cost of green hydrogen was reported to be between $2.70 and $11.90/kg, which is not competitive with the $1.50–$6.40/kg cost of grey hydrogen used in refineries today.
- This cost gap explains why Phillips 66 and other industrial users are content to be potential offtakers, creating demand signals that may help project developers while avoiding direct exposure to the risks of production technology and electricity price volatility.
A “Fast Follower” Position
Phillips 66‘s strategy is one of a “fast follower, ” preserving capital and waiting for technology costs to decline and infrastructure to be built out.
- While hydrogen is a critical vector for decarbonizing refining, the company appears willing to let dedicated energy developers and technology pioneers navigate the initial hurdles of commercialization.
- This approach allows Phillips 66 to focus on more mature decarbonization pathways in the near term, such as renewable diesel and sustainable aviation fuel (SAF), while positioning itself to adopt green hydrogen more decisively once it becomes economically viable.
| Hydrogen Type⇅ | Market Segment⇅ | Production Method⇅ | Low-End Cost ($/kg)⇅ | High-End Cost ($/kg)⇅ | Key Cost Drivers⇅ | Source⇅ |
|---|---|---|---|---|---|---|
| Green Hydrogen | Green Hydrogen | Electrolysis using renewable energy | 3.80 | 11.90 | High electrolyzer CapEx, renewable electricity price | (PDF) Green hydrogen production and deployment ↗ |
| Grey Hydrogen | Grey Hydrogen | Steam Methane Reforming (SMR) from natural gas | 1.50 | 6.40 | Natural gas feedstock price | (PDF) Green hydrogen production and deployment ↗ |
| Blue Hydrogen | Blue Hydrogen | SMR with Carbon Capture, Utilization, and Storage (CCUS) | Natural gas price, CapEx/OpEx of CCUS technology |
Global Green Hydrogen Prices Show Significant Regional Discrepancies by Q2 2025
By Q2 2025, green hydrogen prices demonstrate significant regional disparities, with the USA offering the lowest cost at $3865/MT. In stark contrast, the UAE registers the highest price at $6260/MT, highlighting varied production economics and market maturity globally.
(Source: imarc — via Green Hydrogen Market Report 2025-2032 [300 Pages & 250 Tables])
SWOT Analysis, Phillips 66 Green Hydrogen Position
The strategic posture of Phillips 66 in 2025 reflects a disciplined but cautious approach to the energy transition. Its strengths are rooted in its scale as a major energy consumer and its financial discipline, while its primary weakness is the risk of being outpaced if the hydrogen economy accelerates faster than anticipated. The company’s strategy is clearly focused on leveraging its role as a potential large-scale offtaker to influence market development without taking on producer risk.
Table: SWOT Analysis for Phillips 66 Green Hydrogen Position (2025)
| SWOT Category | 2021 – 2024 | 2025 | What Changed / Validated |
|---|---|---|---|
| Strengths | Large, integrated asset base with significant internal demand for hydrogen. Strong balance sheet and capital discipline. | Leveraged status as a major industrial player to anchor a potential decarbonization hub (Humber) without direct capital outlay. Executed portfolio optimization (LA refinery closure, WRB acquisition) to strengthen core business. | The company validated its ability to use its future demand as a strategic asset in partnerships, influencing regional development (UK) while preserving capital. |
| Weaknesses | High carbon footprint from traditional refining operations. Limited demonstrated expertise in renewable power generation or electrolysis technology. | No direct investment in green hydrogen projects, creating a potential experience and technology gap compared to more aggressive first-movers like Petrobras. The strategy is entirely dependent on the success of third-party partners (VPI Energy). | The lack of investment in 2025 confirmed a deliberate strategy of inaction, which could leave the company behind on learning-by-doing benefits and supply chain development. |
| Opportunities | Potential to decarbonize refinery operations using low-carbon hydrogen to meet ESG goals and regulatory requirements. | The Humber project provides a low-risk option to gain experience in hydrogen integration and CCS. The 45 V tax credit in the U.S. creates a more favorable future investment environment. | The company is positioned to become a major offtaker, which could provide demand certainty for a future U.S. hydrogen hub, but it did not act on this opportunity in 2025. |
| Threats | Regulatory risk from increasing carbon taxes or emissions penalties. Stranded asset risk if decarbonization is not addressed. | Execution risk on partner-led projects, as evidenced by reports of potential delays to UK hydrogen initiatives. Volatility in hydrogen production costs and policy uncertainty continue to make investment unattractive. | The events of 2025 validated that policy and project execution risks are significant barriers. Competitors making early, strategic moves could secure more favorable locations, partners, and government support. |
| Date⇅ | Project / Agreement⇅ | Market Segment⇅ | Location⇅ | Details / Status⇅ | Source⇅ |
|---|---|---|---|---|---|
| Sep 2, 2025 | Los Angeles Refinery Closure | Petroleum Refining | Los Angeles, California | Began the phased closure and winding down of its 139,000 b/d refinery, with a full shutdown planned by late 2025. This removes significant refining capacity from the West Coast. | Phillips 66 Begins Phased Closure of LA Refinery in 2025 ↗ |
| Jul 17, 2025 | Humber Refinery Decarbonization Project | Hydrogen / Carbon Capture | Humber, UK | The project, intended to abate refinery emissions, faced uncertainty with reports of notable project delays and potential cancellations in the UK hydrogen sector involving the refinery. | Hydrogen Compass – July 2025 – Westwood Global Energy Group ↗ |
Phillips 66 Scenario: If Offtaker Demand firms, watch Humber FID
The most critical signal for Phillips 66‘s future hydrogen strategy will be the progression of the Humber Refinery project with VPI Energy. A final investment decision (FID) on this project would be the first concrete validation of the company’s partnership-led, offtaker-centric model, representing a tangible commitment to procuring low-carbon hydrogen. Conversely, further delays or cancellation would reinforce the immense challenges facing industrial decarbonization and justify the company’s cautious capital allocation.
Signals to Monitor
Key developments will indicate whether Phillips 66 is preparing to move from observer to active participant.
- Humber Project Milestones: Watch for announcements regarding engineering studies, funding agreements, or offtake term sheets related to the Humber decarbonization project. Progress here would signal a strengthening commitment.
- Shift in Capital Budgeting: Future annual budgets that allocate specific, material funding for low-carbon projects, beyond sustaining capital for renewable diesel, would mark a significant strategic shift away from the 2025 posture.
- U.S. Hydrogen Hub Engagement: Any move by Phillips 66 to join a U.S. Department of Energy-backed hydrogen hub as an industrial partner or offtaker would indicate a change in its domestic strategy.
- Commentary on Hydrogen Costs: Pay attention to executive commentary on the price of green hydrogen. Acknowledgment that costs are approaching viable levels would be a leading indicator of future investment.
The questions your competitors are already asking
This report covers one angle of a major refiner’s green hydrogen strategy. The questions that matter most depend on your work.
- Which US refiners are investing in green hydrogen production
- UK Humber hydrogen hub project status
- Impact of California refinery shutdowns on fuel supply
- TotalEnergies vs Phillips 66 hydrogen strategy
This report does not answer these. Enki Brief Pro does.
Your question, your angle, your framework. SWOT, PESTL, scenario modelling. The same niche depth, built around the decision your work actually depends on.
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Erhan Eren
Erhan Eren is the CEO and Co-Founder of Enki, a commercial intelligence platform for emerging technologies and infrastructure projects, backed by Equinor, Techstars, and NVIDIA. He spent almost a decade in oil and gas, first at Baker Hughes leading market intelligence, strategy, and engineering teams, then at AI startup Maana, where he spearheaded commercial strategy to acquire net new accounts including Shell, SLB, and Saudi Aramco. It was across these roles, watching teams stitch together executive briefings from scattered PDFs and Google searches, that the idea for Enki was born. Erhan holds a BS in Aeronautical Engineering from Istanbul Technical University and an MS in Mechanical and Aerospace Engineering from Illinois Institute of Technology. He has spent over 20 years at the intersection of energy, strategy, and technology, and built Enki to give professionals the clarity they need without the analyst-grade budget or timeline.

