Fuel Cell Installations in Transportation: Top 10 Projects & Companies

Hydrogen Fuel Cell Vehicles: Shifting Gears Towards a Cleaner Transportation Future

Imagine a world where city buses glide silently through streets, long-haul trucks cross continents without emitting a puff of smoke, and ferries transport passengers emitting only water vapor. This isn’t a futuristic fantasy; it’s a rapidly approaching reality powered by hydrogen fuel cell vehicles (HFCVs). While electric vehicles grab many headlines, HFCVs are emerging as a powerful solution, particularly for applications requiring long ranges and heavy payloads. Let’s dive into the real-world installations driving this transformation.

Real-World Installations: Powering the HFCV Revolution

Here’s a look at some of the largest HFCV deployments worldwide, showcasing the growing momentum behind this clean technology:

1. Hyundai to Deploy 1,600 Fuel Cell Trucks in Switzerland
* Company: Hyundai
* Installation Capacity: 1,600 fuel cell electric trucks
* Applications: Hauling groceries in Switzerland
* Source: Deployment of Hydrogen Fuel Cell-Powered Trucks Will Require …

2. Ballard Secures Orders for Approximately 1,600 Fuel Cell Engines for City Transit Buses
* Company: Ballard Power Systems
* Installation Capacity: ~130 MW (totaling approximately 1,600 fuel cell engines)
* Applications: City transit buses
* Source: CEO Perspective – 2024 in Review – Blog | Ballard Power Systems

3. JIVE and JIVE2 Initiatives Deploying Fuel Cell Buses Across Europe
* Company: Various (across 22 cities)
* Installation Capacity: Nearly 300 fuel cell buses
* Applications: Public transportation in 22 European cities.
* Source: Next stop: hydrogen-powered public transport – Abdul Latif Jameel

4. NorCAL ZERO Project: Largest Commercial Deployment of Class 8 Hydrogen-Powered Vehicles in the U.S.
* Company: Hyundai
* Installation Capacity: 30 XCIENT Fuel Cell trucks
* Applications: Commercial transportation, improving air quality in Northern California.
* Source: CTE Wins Grant to Complete Largest Commercial Deployment of …, Hyundai’s XCIENT Fuel Cell Hitting the Road in California, Green hydrogen: Loaded up and (long-haul) trucking – Atlantic Council

5. Daimler Truck Customer Trial Fleet with Fuel-Cell Technology
* Company: Daimler Truck
* Installation Capacity: Customer trials with fuel-cell trucks (number of trucks not specified, but a trial fleet)
* Applications: Long-haul transportation with customer trials involving companies like Amazon, Air Products, INEOS, Holcim and Wiedmann & Winz.
* Source: Fuel-Cell Technology: Daimler Truck Builds First Mercedes-Benz …

6. PowerCell to Supply 12.8 MW of Fuel Cells for Maritime Project
* Company: PowerCell Group, Torghatten Nord
* Installation Capacity: 12.8 MW
* Applications: Supplying power to ferries on Norway’s longest ferry route.
* Source: Maritime’s First Methanol-to-Fuel Cell Power Chain – PowerCell Group

7. Horizon-led Deployment of Fuel Cell Heavy Duty Trucks
* Company: Horizon Fuel Cell Technologies
* Installation Capacity: The largest fuel cell heavy-duty truck fleet (specific number not provided)
* Applications: Heavy-duty trucking
* Source: BREAKING NEWS | HORIZON FUEL CELL TECHNOLOGIES

8. Solaris Supplying Hydrogen Buses to Bologna
* Company: Solaris, TPER
* Installation Capacity: 130 Urbino 12 hydrogen buses
* Applications: Public Transportation in Bologna, Italy.
* Source: Fuel cell bus projects in the spotlight: fleets, manufacturers, trends

9. OCTA Debuts Hydrogen Fuel Cell Buses
* Company: OCTA (Orange County Transportation Authority)
* Installation Capacity: Not specified, but includes a fueling station supporting up to 50 buses/day
* Applications: Public Transportation
* Source: OCTA debuts hydrogen fuel cell buses and nation’s largest …

10. Cellcentric Starts Pilot Production of Fuel Cell Systems
* Company: cellcentric
* Installation Capacity: Large scale production of fuel cell systems (capacity not specified).
* Applications: Fueling transportation
* Source: cellcentric starts pilot production of fuel cell systems

From Delivery to Public Transit: A Diverse Landscape of Applications

The listed installations highlight the adaptability of HFCVs across various transportation sectors. Hyundai’s massive deployment in Switzerland, totaling 1,600 trucks, focuses on goods transportation, proving HFCVs are suitable for demanding logistical tasks. This contrasts with the Ballard Power Systems order, which focuses on 1,600 fuel cell engines for city transit buses, as well as the JIVE and JIVE2 initiatives deploying nearly 300 buses across Europe. This illustrates that HFCVs are gaining traction in public transportation due to the long ranges and rapid refueling times, which are critical for maintaining transit schedules. Even Daimler Truck is performing customer trials for long-haul transportation. The deployment trials with Amazon, Air Products, INEOS, Holcim and Wiedmann & Winz indicate that major players are testing the viability of HFCVs for their specific needs.

Continental Divides: Geographies Embracing Hydrogen

Geographically, the adoption of HFCVs showcases distinct regional strategies. Europe, with the JIVE initiatives spanning 22 cities and Solaris supplying buses to Bologna, demonstrates a continent-wide push for hydrogen in public transportation. The NorCAL ZERO project and OCTA’s debut of HFC buses in California show the United States also has a growing interest, particularly in regions with stringent air quality standards. Switzerland’s commitment to deploying 1,600 Hyundai fuel cell trucks signals a dedicated national strategy. In contrast, Norway’s investment in maritime fuel cell technology, through PowerCell, reflects its strategic focus on decarbonizing its extensive coastline and ferry routes, indicating that geography shapes HFCV adoption strategies.

On the Cusp of Commercialization: Maturing Technology and Scaling Infrastructure

These deployments suggest the HFCV technology is moving beyond the demonstration phase and towards commercial maturity. The large-scale deployments by Hyundai and Ballard, with their 1,600 units apiece, point to established manufacturing capabilities and decreasing costs. Daimler’s customer trials and Cellcentric starting pilot production highlight ongoing innovation. However, the installations also reveal the importance of infrastructure development. OCTA’s unveiling of a large fueling station alongside its bus deployment underscores that investment in hydrogen production, distribution, and refueling infrastructure is critical for broader adoption. While the technology is maturing, the supporting infrastructure remains a key factor in accelerating the transition to hydrogen-powered transportation.

A Hydrogen-Fueled Horizon: Charting the Course for Clean Mobility

The installations outlined above paint a clear picture: HFCVs are not just a concept; they are a tangible part of the future of transportation. They showcase the potential of hydrogen fuel cells to address the challenges of long-range, heavy-duty applications, while also providing a zero-emission solution for public transit. As production scales up, as evidenced by Cellcentric’s pilot production, and infrastructure investments continue, the economic and environmental benefits of HFCVs will become increasingly compelling, paving the way for a cleaner, more sustainable transportation ecosystem. The focus will need to be maintained on lowering green hydrogen production costs, as well as improving safety protocols.